To the steelie owners. What coatings do you prefer? How would you go about assessing the integrity of the coatings at survey? What do you want to see on a steel boat? What kind of through hulls? What modifications to electrical systems? What should be stainless? What barrier is preferred between dissimilar metals? Aluminum port lights, deck fittings,, etc? We’ve been looking at diesel ducks. Any particular to those vessels we should be playing particular attention to?
I am a steelie guy, but not an expert on coatings as someone like Delfin here or the Dutch builders. I expect this is a great question for them, but will give my experience and reasoning on the matter here anyway.
First, as expected, prep is likely more important than chemical. In the case of steel, the interval between prep and primer is also critical including the temperature and humidity conditions during the interval between prep and primer. In a perfect world, the interval between the blast and primer application should be as near zero as possible and the temp should be above 50 and humidity below 50. Good luck in the PNW in the offseason. Heated building or tent is the right way to do this. Once the first coat of primer is applied, the pressure is off a bit.
I will give you my materials list for my job last year on LIBRA below the waterline. There would be differences to the material and sequence above the waterline, obviously.
The blast spec I required was SSPC-SP-6 or better. This removes all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products, and any other foreign matter on the surface.
Then, ASAP, apply PPG Dimetcote 302H zince primer. This is a proven cathodic primer for protecting steel.
Then two coats of PPG Amercoat 240 LH chosen as the epoxy barrier for its cooler weather cure performance and great edge wetting where it meets other coating borders.
Then just a coupe of coats of high quality bottom paint and we are off. I like Seahawk Sharkskin on these metal boats.
Up top it would be largely the same through epoxy but then lots of layers of something like Awlgrip or Alexseal.
The job below the waterline in 2020 was $32K. but should be good for at least twenty years.
In terms of judging coatings on a boat you might buy at a snapshot in time, not sure there is a good way to do this. I would inquire vigorously as to what is known for sure about the last application process and materials. After that, you need time to watch over time for developing bubbling or staining that indicates a less than professional job rather than just looking at survey time and trying to decide if it is a good job or not.
I have done KLEE WYCK below the waterline and parts of her house, but there are parts of her hull above the waterline that I have not touched during nine years of ownership that look like they are just freshly painted and that job was at least 15 years ago. The information I have suggests that that job was excellent prep and process, finished with twelve (12) coats of Awlgrip!
When done right, these boats always look really good with little care in terms of wash/wax/polish. We have owned LIBRA for four years and have washed her 4 times (always splash a rinse after cruise) and neve applied wax or polish. She looks decent all of the time.
With KLEE WYCK we rinse after cruise, wash once or twice a year, and do Finesse-it in the yard every 2 or three years when we do bottom. Blue hull always looks great. Folks often ask if she has just been painted.
FWIW