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Hmm, I suppose that might work. I've done several hand layups, including gelcoat on a waxed smooth surface like you describe. But that's a lot more work than a laminate sheet, with all the sanding and stuff.

Agreed; it is definitely factory produced, too uniform (both thickness and finish) to be a hand-laid fiberglass job. I'm not very familiar with formica other than for countertop surfaces. Do they make variants that would be appropriate for external siding, i.e. UV resistant?

Hi all, I'm looking at building a replacement helm door for my 73 Pearson Portsmouth. The existing door is rotted along the foot. The aluminum frames and hardware are actually in decent shape or can be easily refurbished, and the door itself is plywood, so it seems like a pretty...